Projects
Take a look at some of Wright Process'
previous projects using the interactive gallery below!
Click a specialization subject from the list on the left to
see a sample project image and description, plus a list of
other experience we've had in this field. Click any
image to enlarge.
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Wright
Process has completed work in several international
soft drink plants, with projects ranging from piping
repair and improvements to full system renovation. For
this California central valley plant, we implemented
entirely new product batch & CIP systems, complete with
engineering, facility modifications, installation, and
automation controls.
Other Soft Drink Manufacturing Experience:
- Complete
Product Blending Systems
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Facility Modifications - Floor & floor drains, ceiling alterations, sanitary wall finishing
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Processing equipment installation, including tanks,
pumps, valves, and complete process piping
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50 port+ flow verter (flow transfer) panel
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Here is a state-of-the-art HTST modular system, designed exclusively for the Research and Development department of a leading international ice cream manufacturer. Wright Process System's talented team of designers created this system - as we do with all systems - through cutting edge CAD and engineering software. Because of such technology, we work to assure seamless integration and total customer satisfaction before a single cent is spent on fabrication or materials.
Other Ice Cream Manufacturing Experience:
- Design, engineering, and installation of PMO Unique Mixproof Valves system for flavor vats.
- Installation of Research & Development department process piping and equipment.
- Self contained skidded HTST system
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Farmers and farm product processors already have a hard enough time getting their products to market, with economic, weather, and labor issues to spare. Wright Process looks to help ease the difficulty in this volatile field by providing fully designed and installed systems specific to each product. As with this spring mix processing line, a good layout is the first step – what makes sense for operators, production, maintenance, and quality? Replacing old PVC and hose connections with stainless steel tubing was this customers primary concern, after laying out the production lines for ease of operation. This customer also integrated a fully automated Clean-In-Place system for washing their lines daily, a huge step towards capital quality control. As with all of our systems, Wright Process provided training and engineering support until all personnel with familiar with their new equipment.
Other
Filtration Process Experience:
- RO water systems and filtration for process water
- Media filtration for waste water applications
- Cartridge / membrane filtration for water, concentrates, and liquid ingredients
- Bulk filtration and strainers for receiving stations
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Wright Process is not daunted by large scale work - a fact proven by this extensive Central Valley cheese processing facility. This plant installation project consisted of process, CIP, and utility piping, equipment, and automation, which spanned two stories of their processing facility. Downstairs of these vats, we also designed and built a new HTST system, which together provides the backbone of this customer's entire provolone and mozzarella operation.
Other Dairy & Cheese Plant Experience:
- New CIP System Installation
- Process System automation engineering and deployment
- New sanitary Cure Room construction (including existing facility modifications by city permit)
- Complete HTST systems
- State-mandated sanitary process piping installation
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This skidded CIP system - complete with cycle and metering automation - is yet another example of Wright Process' extensive experience in modular turn-key solutions. A local Northern California winery turned to us to design and deploy a much-needed "quick and easy" CIP system, and this finished package here not only solved their immediate problem, but allows for additional system expansion in the future.
Other Brewery Experience:
- Complete brew house systems
- Process, utility, and CIP process systems and piping
- Pasteurization systems
- Bottling and packaging equipment installation
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In the production of apple juice - as with most juices - product consistency is key; product clarity, microbial stability, and yield are some of the most difficult variables to manage. This Ultra Filtration modular system is the perfect solution for a local Northern California manufacturer, providing ultimate product clarity over maximum yield all while requiring a minimal footprint. We pride ourselves on offering the best sanitary systems available!
Other Sport & Fruit Drink Manufacturing Experience:
- Shop fabricated state of the art Ultra Filtration Systems
- Automation Controls engineering, fabrication and field deployment
- Complete Pressed Juice Process Room
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Distillery 209 - the first dedicated true botanical gin distillery built on American soil in the last hundred years. Located on San Francisco's Pier 50, this plant brings together the innovation of local developer Leslie Rudd and the expertise of Scottish master distiller Colin MacPhail for an unprecedented product. Wright Process has been instrumental in the initial installation and the continual upgrades to this landmark distillery.
Distillery Scope of Work:
- Complete distillation process system
- Process, RO water, and utility piping installation
- Automation Controls
- Process Engineering
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Our customer on this project needed a portable metering solution that could easily travel between their various ingredient tanks. Wright Process provided the perfect solution with the design, fabrication, and automation of these pump carts here in our Lodi manufacturing facility!
Other Mechanical Fabrication Experience:
- Custom pumps carts, pump bases, small equipment skids, and storage solutions
- Proprietary Check Valves & other sanitary parts
- Sanitary manifolds, jumpers, and headers
- Vessel and equipment modifications
- Structural platforms, catwalks, staircases, decks and ladders
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Not only does a new system have to work, but it should look good, too. Our skilled welders and fitters did an excellent job on this Central Valley soft drink plant, as you can see here in product and CIP lines routed to and from the system's main flow panel. We were able to install this side of the process area while the other side was still operational, and with minimal down time we acheived integration both quickly and efficiently!
Other Installation Experience:
- Sanitary Process, Utility, Aseptic, Chemical and Pharmaceutical Grade Piping and Equipment
- Integration Engineering
- Support Structure design and installation
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For this local Winery project, Wright Process Systems designed, built, and installed an entire automation package centered around the control panel shown here. This control panel, along with the adjacent solenoid valve panel, now allows the operator to control every cycle of his process from a touch screen mounted on the enclosure door, and was deployed with startup training by our own process and automation engineering team.
Other Automation Experience:
- Allen-Bradley PLC based control solutions, including programming and training
- All stages of production, from ingredient batch controls to packaging automation
- Field expansion and upgrades
- Re-engineering of existing systems
- And much more!
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The production of chocolate food products is a very precise and unforgiving process, considering the necessity to keep temperatures and flow rates at highly regulated conditions. Piping systems designed to transport liquid chocolate and related ingredients must be thoroughly designed and considered – jacket diameter and material; heating zones and temperatures; product viscosity and pressure; contaminant removal through magnetic traps, filters, or strainers; pumping characteristics; instrumentation; etc. Wright Process’ standardized design for stainless tube-on-tube piping systems, as well as our engineering expertise with chocolate process, allows us to meet customer needs on every level.
Other
Chocolate Process Manufacturing Experience:
- Complete Melting, Tempering / De-Tempering, Ingredient Addition, and Stabilization systems
- Skid-mounted chocolate holding tank skids with jacketed piping, pumps and valves.
- Hot water piping and design for multi-temperature zones and loads.
- Sanitary / washdown production platforms and work decks
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Great attention and caution must be given when dealing with hazardous systems – attention that many contractors are not experienced with. Wright Process prides itself on Explosion Proof / Intrinsically Safe environment experience including chemical processing facilities, breweries, and high-alcohol spirit distilleries. Wright Process has completed entire plant constructions such as shown here, complete with state-of-the-art control systems that automate and protect the system and its operators. The use of approved piping methods, pump and valve selections, utility integration, safety indication, and rated Class I, II, III & NEC/NFC control methods are all areas that Wright Process can help with.
Other Hazardous Process Experience:
- Complete Turn-Key plant construction, including rated piping, pumps, valves, and instrumentation.
- Complete Automation packages including full load-in / load-out receiving, ingredient transfer, batching / mixing, and filling for safe and hazardous areas.
- Rated electrical and pneumatic power systems for motor, instrument, and other devices
- Repair and modification mechanical work in hazardous areas
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